Airhead Parts 71 Bus Restoration

Owner of Airhead Parts, Scott Dempster has just purchased this 71 bus from a lien sale here in southern California. The crew at Airhead is excited about taking on the task of restoration. Scott’s plan is to convert this project into a “surf excursion vehicle, something like the one I had in high school,but didn’t have the money to completely fix up the way I wanted it” Scott says, “I’ll finally have just what I want…while I still surf”. The plan for this Surf Excursion Vehicle is to put in a bigger engine, keep the outside as original as possible, keep the loved to death look of polished patina original (mostly) paint, and transform the interior completely. We will keep you updated on this project with photos, how to videos, and more so check back often!


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Tech Tuesday: Belt Adjustment Safety and You


If you have perused the internet the way we have, you have most likely seen those crazy videos of how not to remove your VW alt/gen belt. Those brave (or slightly insane) individuals who take their lives into their own hands trying to change a belt while in motion. We do not condone nor recommend this method, but did find it interesting and slightly scary to watch. Do not try this at home:

Instead we DO recommend that if you need to do a belt adjustment and or change you check out how our Tech Rodney has done it here. This method will ensure two things, you keep both eyes AND your belt will be adjusted properly.

From all of us here at Airhead stay safe! For all the parts you will need to complete your belt adjustment and more Check out: www.Airheadparts.com

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Tech Tuesday: California Dreamin

While it may feel like winter in the rest of the country we here at Airhead Parts are enjoying the warm Southern California sunshine and clear skies. We don’t mean to brag, but we gotta say that some things are just better here. The weathers nice, the surf is great, and when it comes to building V.W.’s well Californian’s have a look and style all their own.

It’s called “The California Look” also known as the Cali Look. When restoring your Volks it’s important to have an idea of a what kind of a look you are going for. The Cali Look has changed some in it’s 30 year history but most can agree that it starts with a lowering of the stance, and a change of the wheels. The favorite wheels are period-style Speedwell BRMs,the EMPI 5- or 8-spokes, or Porsche factory rims like Fuchs from a classic 911. One of the original California look modifications is to replace or remove the bumpers and trim, either to give a cleaner look or to reduce the curb weight; if bumpers are removed, pushbars are common.

Here’s a great diagram of what defines a bug as having a “California Look”

There are countless sites online that go into more detail but for this tech Tuesday we’re going to flash back with an old episode of Top Gear and let you take a look for yourself. Meanwhile we’ll be here for all your part needs no matter what style or look you are building. Call us and let us know:

-Airhead Parts
805-650-2050
www.airheadparts.com

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Partes Airhead los primeros en promocionar partes VW usadas originales de Alemania en catálogo.

Partes Airhead se ha convertido en el único proveedor del mundo en proveer partes usadas por catálogo que incluye línea completa y precios para VW Beetle/Vocho (escarabajo), Bus/Combi, T-3/Tipo 3 (Clase 3) y Vanagon.

Partes Airhead anuncia el añadimiento de más de 1500 partes VW usadas en el catálogo más reciente Primavera 2013, proveyendo a entusiastas y talleres de restauración de autos VW todo bajo un mismo techo.
Partes Airhead está aprendiendo de su empresa hermana, Karmann Ghia P & R (conocida a lo largo del mundo y proveyendo partes VW nuevas y usadas desde 1989) y ahora ha incluido partes clásicas usadas para autos VW en su catálogo primavera 2013 además de las 5000 partes nuevas ya incluidas en el catálogo para todos los modelos VW de motor trasero (enfriamiento de aire y vanagon).
El objetivo de Partes Airhead es de vencer los dos problemas más comunes para los entusiastas de autos VW. El primero siendo la agotada búsqueda de aquella parte escasa que a veces dura meses o hasta años para encontrarla y terminar el proyecto. Y el segundo problema es partes de baja calidad.
Scott Dempster, Presidente de Partes Airhead explico, “Nosotros hemos reproducido partes para autos VW clasicos en los ultimos 18 años. En los últimos cinco años, recibir partes de calidad ha sido más y más difícil. Hemos tenido que retirar del mercado varios productos así como también envíos completos por falta de calidad. Partes VW usadas fueron diseñadas y fabricadas en Alemania con posiblemente los mejores controles de calidad y materiales nunca vistos. Hoy, la mayoría de las partes originales ordenadas por proveedores Alemanes son fabricadas en China o India y no en Alemania. Mexico es una buena fuente de calidad y esperamos que sean uno de nuestros proveedores de partes VW.”
Scott Dempster, el Presidente de Partes Airhead, para poder ofrecer estas partes, compro varias colecciones de partes usadas las cuales fueron identificadas, clasificadas, limpiadas, probadas y catalogadas con el resultado de más de 3000 partes para autos VW clasicos disponibles en el catálogo de partes usadas. Todas las partes vienen con la misma garantía de 60 días para partes usadas que ha ofrecido nuestra empresa hermana Karmann Ghia P & R.
Después de terminar el año 2012 con más de 3000 partes usadas, la nueva misión de Partes Airhead es de mantener un firme abastecimiento de partes en los años por venir. Para poder lograr este propósito, Partes Airhead viajara sobre todo el país en busca de colecciones, sean pequeñas o grandes, de partes para autos VW clásicos… “Así es que no duden en llamarnos para encontrar aquella parte que necesita para terminar su restauración”
Algo sobre nuestra empresa:
Airhead Parts, Karmann Ghia Parts & Restoration y Ventura Warehouse Group son todas parte de la sociedad KGPR, fundadas por Scott Dempster en 1989. Todas ellas son proveedores internacionales de partes para restauración de todo auto VW clásico. Modelos incluyen, vocho clasico, Bus (combi), Karmann Ghia, Tipo 3 (Type 3:Square Back, Fast Back, & Notch Back).
Nuestra declaracion de objetivos fundamentales es: “Proveer más partes, con el mejor precio y con el servicio más amigable y educado en nuestras partes.”
Contacto para partes nuevas y usadas es:

Fernando Buenomoreno
Fernando@airheadparts.com
www.airheadparts.com
805-650-2045

airhead parts
Fernando es uno de nuestros socios de ventas bilingüe, y un entusiasta de coches Volkswagen desde que su papa le compro su primer Bocho a la edad de 16 años. Desde entonces él ha sido propietario de 18 Volkswagen de enfriamiento de aire. Actualmente, Fernando tiene un Bocho 1966, porque fue el último año que tuvieron los faros grandes. Actualmente está en búsqueda de un nuevo proyecto, un coche Karmann Ghia.

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Tech Tuesday: From Airhead to Zwitter, Starting the Year with VW Terms and Facts

Airhead Parts Vintage VW photos

As we all know this Tuesday was the start of a new year, and so we decided to celebrate by taking this tech Tuesday to look back on some of Volkswagen’s proud history and answer a few of those questions you may have had about your beloved Bug. We understand that not everyone who owns a Volkswagen was born knowing what a semaphore, or a Zwitter is, so lets begin this year with some basics and go from A-Z with everything you may have not known about the history of your fine machine.

Q. Who designed and built the Beetle?
VW designer

A. The history began as a dream of Ferdinand Porsche. He had a vision about building a car that everybody could afford. In the early 1920s, while working with Daimler-Benz, he tried to convince them of the idea of a small, affordable car, but Benz cancelled the prototype considering it too risky. After leaving Benz, in 1932 he approached Zündapp, in which a 3 cylinder water cooled prototype was designed and tested very briefly – so briefly that the because of severe cooling problems, the engine melted after only 10 minutes of testing! Zündapp promptly dropped the project and NSU subsequently partnered with Porsche to expand from their currently line of motorcycle production into automobiles. During this period, a crude, but more recognizable shape of the Beetle was coming into view along with the now common but then revolutionary design of torsion bar suspension, engine being mounted in the rear, mated directly to a transaxle design. Three prototypes called the “Type 32” were built and tested, but due to the economical climate of Germany at the time, NSU withdrew from the project. With the German government becoming interested in a “Peoples Car”, Porsche worked with them to deliver three more prototypes in 1936 called the “W1”. The next series of prototypes were built in 1937 and called the “VW 30”. By this time final form of the Beetle we know today came into being. A number of engines were also tested before the decision was taken to go ahead with the flat four air cooled engine designed by Franz Reimspeiss. That engine was more or less to be unchanged until this day. Although a small number of Beetles and Cabriolets were built for German government officials and because of wartime conditions during World War II, actually production of the Beetle for mass consumption did not commence until after the war in 1945. Despite the fact that 2/3 of the factory was destroyed by the allied bombing the workers managed to assemble 58 cars during the remaining of 1945, mainly from spare parts found in the remains. Starting in 1946, the factory was ordered to produce 1000 cars a month. By 1955, Volkswagen was producing 1000 cars a day. From humble beginnings, the rest is history

Q. How many Beetles were produced?
1955 Volkswagen

A. On February 17, 1972, Volkswagen overtook the Ford Model T as the most produced single model car with over 15 million made. On May 15, 1981, the 20 millionth Beetle rolled off the assembly line in South America. When production ceased in July 2003 in Mexico, over 22 million Beetles had been made.

Q. When was the Beetle first sold in the United States?

A. In 1949, Max Hoffman was granted an exclusive right to distribute and sell the Volkswagen Beetle in the eastern half of the United States. A whopping total of 2 Beetles were sold. In 1950, that figure increased to 157 Beetles. By 1953 Hoffman had sold 1,139 Beetles in the United States at which point Volkswagen decided to distribute them through their own established distributorship and dealer network.

Q. What was the first year the Beetle upgraded to a 12 Volt Electrical System?

A. The 12 Volt Electrical System was available as an option in Europe for the 1965 and 1966 model year. In the 1967 model year, it became standard and was introduced in the United States at that time.

Q. What were those funny looking turn signals called semaphores?

A. Volkswagen did not introduce flashing turn signals on the Beetles until the 1955 model year and it was primarily because of an American requirement. Prior to this time, the Beetle used a type of non flashing turn signal called the Semaphore, which was essentially a finger shaped object that was lighted thru an amber/yellow colored lens. The Semaphore popped out the “B” pillar on either the left or right side of the car. Semaphore Turn Signals were what was prevalently used throughout Europe. Volkswagen continued to offer the Semaphore Turn Signal on Beetles and Type 2s (primarily in European markets) through the early 1960s.

Q. What is a “Zwitter”

A Zwitter is a Beetle manufactured between October 1952 thru March 10, 1953. The Beetle retained the rear window in two split halves, but had the newly redesigned dashboard more commonly seen in the Oval Rear Window Beetles thru the 1957 model year.

Q. Why is a Beetle called a “Type 1”?

A. In the beginning, Volkswagen assigned each model as a “Type” to indicate it’s characteristics. The Type 1 is actually a family consisting of the Type 1 Beetle, Type 14 Karmann Ghia, Type 15 Convertible/Cabriolet and the Type 18 “Thing” (also known as the “Safari” in some markets. This even extended into the water cooled production as the Type 16 Jetta, Type 17 Golf/Rabbit and the Type 19 Golf II. As a matter of information, the Type 2 is more commonly known as the Kombi, Microbus and Vanagon, the Type 3 is known as the Notchback Sedan, Fastback Sedan, Squareback Wagon (also known in Europe as the Variant) and the limited production Type 34 Karmann Ghia. The Type 4 is known as the 411 (1969 thru 1972) and the 412 (1973 thru 1974) in both Fastback Sedan and Station Wagon (Variant) names.

Q. What is a Standard or Deluxe Beetle?

A. The Standard Beetle was a “stripped down” model of the Beetle without almost any body or window chrome trim. In fact, the door handles, hood handles and front turn signal housings were painted, usually in grey. These were sold primarily in Europe, but available in other markets such as Canada. The Deluxe Beetle is what was primarily sold in the United States with the familiar body and window chrome moldings, door and hood handles and chromed front turn signal housings. With the introduction of the Super Beetle in the 1971 model year, the Deluxe Beetle which continued in production was informally called a “Standard Beetle” to differentiate between the two models and continued to have all of the “Deluxe” trim appointments. When ordering parts, this can be important to know what model type of Beetle you have or you might receive the wrong parts.

Q. When was the last year the Beetle was sold in the United States?

A. 1977 was the last model year the Standard Beetle Sedan was offered and sold in the United States (1975 was the last model year the Super Beetle Sedan). Production continued on the Super Beetle-based Convertible/Cabriolet which was offered and sold through the 1979 model year in the United States.

Q. Why doesn’t my 1968 Beetle have a Steering Lock? Wasn’t this required in the United States?

A. Technically, the US Federal requirement for Steering Locks did not take effect until January 1969. So for most of 1968 model year, Beetles were equipped with an “Intermediate Housing” between the Ignition Lock Cylinder and the electrical part of the Ignition Switch, even though the Steering Shaft was equipped with “Locking Clam Shells”. When the 1969 models were introduced in August 1968, a true Steering Lock was equipped, thus beating the Federal deadline by 5 months. As a trivia note, optional Steering Locked Ignitions were available on the Beetle as far back as the mid 1950s.

Q. What are “Push and Pray” Brakes on a Beetle?

A.On Standard Beetles not sold in the United States thru the early 1962 model year, all 4 wheel brakes were activated by cables rather than the more commonly used hydraulic fluid. Deluxe Beetles from the 1949 model year came with hydraulic brake systems.

Q. Were Beetles ever equipped with “Factory” Disc Front Brakes?

A. Disc Front Brakes were primarily available for the Beetle starting in the 1967 model year as an option outside of the United States and were never standard equipment. Disc Front Brakes were standard on Type 14 Karmann Ghias from the 1967 model onwards, as was the Type 3 from the 1966 model year onwards. It can be noted that from 1967 onwards, that Beetles could be special ordered from Germany through the US Dealership by the customer to be equipped Disc Front Brakes. This was essentially a Type 14 Karmann Ghia front axle system, using 4 lug wheels instead of the 5 lug wheels common to 1967 Drum Brake models.

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Tech Tuesday: Keeping your Volkswagen Alive

This week for tech Tuesday we decided to showcase a book that is near and dear to our hearts, it is John Muirs’ “How to Keep Your Volkswagen Alive; A Manual of Step-by-Step Procedures for the Compleat Idiot”

how to keep your Volkswagen alive

If you are one of the many Volkswagen enthusiasts who wish to delve into the world of at home automotive mechanics we highly recommend this book, it’s been around since 1969 and all the information in it is easy to understand (hence the title) and down right just fun to read. Peter Aschwanden’s artwork in this book has since become an icon of Vintage VW culture and can be found on t-shirts, hoodies, and posters around the world (and here).

As always, we encourage all of our customers to call us with any technical questions they may have about their Volkswagen’s. Throughout the years we have come to realize that sometimes you just need someone to help talk you through that strange pinging, rattling, or smoking engine problem; conversely, we also understand that sometimes it helps to have an easy to understand diagram sitting in front of you while you are covered in grease and can’t get to the phone. That’s where this book comes in really handy.

Many of our customers have purchased this book time and time again, as it often falls victim to getting covered in oil, pages being torn out for reference, or lent entirely to a friend with an old Volks and never being seen again. Fortunately for them we sell it cheaper than most any place around and it’s almost always in stock.

We could write pages of our own about just how much we love this book and how vital it is to have if you own an old VW but we’ll let you read a few pages decide for yourself:

John Muir

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Top ten most common (or costly) mistakes when restoring a Karmann Ghia

General Areas:

1. Do the body and mechanical first, the interior last.

2. Do not cut out damaged sheet metal BEFORE you receive replacement panels (cutting an inch too much can be miles of heartache). Some Ghia sheet metal is very hard to find.

3. Paint:

   a. Disassembly: Remove all exterior rubber seals, bumpers, lights, molding, chrome and glass. If it is your first Ghia; take a few pictures first, then “Bag & Tag” all related parts together. A simple thing like threading nuts/screws back on the parts they came from will save you hours when assembling.

   b. Be sure to remove dirt/pealing paint from under the rear deck lid louvers. Ask the painter to pay special attention to this area. Also the area where the body curves under, particularly the nose and rocker panels (under the doors). Both prep and painting.

   c. Inspect your Ghia in general just before spraying.

In Particular:

4. When mounting the Door Glass to the Lift Channel inside the Door, NEVER tighten the upper two bolts (that go through the Door Glass) more than ½ turn past snug or BOOM goes the Glass.

5. The rear Hood Seal only goes ½ way around the bottom of the Rear Deck Lid opening. In there design wisdom, the Germans thought this is the way it should be and never changed it throughout production. The mistake here is that people with cut down the front hood seal to fit the back.

6. On 69 and later Ghias, to remove the “D” gas door handle (under the dash on the passenger side) pull the handle out to open the gas door. In this position grab the coiled wire just below the handle with needle-nose pliers. While holding firmly so it does not spin, turn the “D” handle counter clockwise to unscrew it. If you try this without the pliers, a second wire inside the coil will break from the twisting and a new, rather expensive unit will need to be purchased.

7. Take off the Mud Sills (also known as Hinge Pillar Cover Plates). This is the plate at the back of the front wheel wells. There are two bolts you can see inside the wheel well, and on 68 and later models, one stud that sticks through the back corners of the front deck opening. Behind them you will find rust causing gunk 90% of the time. From here the rust will quickly invade your rocker panels, which are the thin but structurally significant body beams that run under the side doors. Replace with new seals and reinstall.

8. Door Check Strap, Pin & Rollers, need to be in good shape (about $15 a door). This assembly built into the upper Hinge keeps them from swinging too far and causing damage to the Door and/or Hinges. If you can lift up on your Door when it is open and feel a little play, at least one Hinge is bad ($40). You may be able to replace just the bottom Hinge as it usually goes first and then takes the top Hinge with it ($40), which then chews up your striker (holds the Door Latch to the car when closed, (another $40) and then breaks the Latch (mechanism inside the door…$50-$125 depending on year). Don’t delay on setting this area right!

9. Removing the 1/4 window chrome molding Use a little WD40 (or something stronger if you are not worried about the paint) and spray it in-between the chrome molding and the body. Pull/push/pry this piece FORWARD. After it moves forward about 1″, it will lift off easily, the only resistance being the old caulking. Door top Scraper Molding on pre 1960 models also slide forward (with the door open) until they reach an open area in their bottom channel. When you get one off, it will be very clear how it all works.

10. Make sure the drain holes in the bottom of your doors are open. A butter knife is a good tool for this if you do not have the door panels off. Water is going to get in your door. If these 3 holes are plugged, the Door will rust and the upholstery panels will warp.

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How To: Valve Adjustment on your Vintage VW

One of the best things about owning a vintage Volks is how easy they are to maintain. Regular valve adjustment will greatly increase the life of your engine– all you need are some simple tools. On this week’s Tech Tuesday, Rodney shows us just how simple this process can be.

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Cyber Monday Sale Everything in Stock

Just in time for Cyber Monday Airhead Parts is giving you 10% off EVERYTHING IN STOCK! Starting November 26, 2012 enter in coupon code PCX12 discount even includes gift certificates! If you or someone you know owns a Vintage Volkswagen this is the time to buy! Make sure you have everything you need to make your bug, bus, or ghia run in tip top shape this holiday season. Know someone who needs a new wiper assembly for those rainy winter days. Give us a call! Not sure what part you need? Our specialists will help you find the right part for you or your loved one. Not sure what to buy? Grab a gift card, they make perfect stocking stuffers. We also offer other fun items such as t-shirts, key chains, stickers, signs and plaques.

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Tech Tuesday – Original VW Bug Paint Schemes

The year was 1962, and you were in love with you bug, you remember just the way that pale blue volks would catch the sun and you would cruise to the beach with your buddies. Yep! Those were the days!
Unfortunatly that pale blue is all gone, you painted over it in 70′s for something you thought might be cooler, but it was never the same…
What do you do now? Well, fortunately for you TODAY is Tech Tuesday and we have the original paint color schemes for your 1962 Volkswagen Bug!
The guys here at Airhead chose an original paint color as well for their bug project here’s how they did it:

Continue reading

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